AIAG APQP and Control Plan: Transitioning

Code: A31

 

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Training description: APQP is the structured method required by most

carmakers to plan and manage new product and processes development.

The course, according to the guidelines defined in the

AIAG “APQP – Advanced Product Quality Planning” Reference Manual

(3rd edition) and in the AIAG “Control plan” Reference Manual

(1st edition) will introduce the participants to a full comprehension

of the updated elements introduced in the 2024 edition of the AIAG manuals.

Supported by a practical case study, participants will go through the

5 phases of the APQP process, understanding how the key elements

have been strenghten and/or modified.

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Training course outline:

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• APQP fundamentals: phases, tasks, indicators and risks. Control and monitoring tools, change management in the APQP process

• APQP process control: checklists and gate management with the aim of an effective monitoring of the APQP progress and risks

• Plan and define program: integration with sourcing management and project risks in  phase 1, together with the definition of the input needed for an effective program planning

• Product design and development: Design FMEA, design verification, design review, definition and engineering release of the product (drawings, CAD, technical specifications, etc.), special characteristics identification, control plan, feasibility study

• Process design and development: manufacturing process definition, including flow chart, Process FMEA and control plan (including Safe Launch). Production process development and process capability evaluation (preliminary statistical study, control charts, analysis of data, etc.)

• Product and process validation: internal process and product validation, initial sampling submission to the customer

• Feedback, assessment and corrective action: product and process control and continuous improvement in order to achieve the final customer satisfaction

• Control plan: scope, control plan phases, control plan development, effective use of control plans in relationship with other quality core tools and best practices.

 

Who should attend: Department Managers (Quality, Production, R&D / Engineering, Sales, Purchasing, Supplier Quality, Logistic) already aware and experienced with APQP and Control plan method.

Length: 1 day (8 hours)

Cost: € 330,00 + Italian VAT (if applicable)

Participants will receive an AIAG Attendance Certificate upon completion.

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